Descrição do produto

The electric single-girder crane for pickling is specifically designed for highly corrosive environments such as pickling and galvanizing. The entire machine adopts a lightweight, modular design, resulting in a robust structure and optimized weight. Equipped with a high-performance electric hoist specifically designed for pickling, it boasts excellent corrosion resistance and ensures safe and energy-efficient operation. The trolley traveling mechanism utilizes a three-in-one drive system combined with an advanced variable frequency speed control system to achieve smooth and precise start-stop and positioning, ensuring efficient and reliable operation under harsh conditions.

Product Showcase

Caraterísticas

• Corrosion-resistant design: Specifically designed for harsh environments such as pickling and galvanizing, key components utilize special anti-corrosion treatments and sealing technologies to ensure long-term durability in acid mist environments.
• High-efficiency and lightweight structure: Adopting a modular and lightweight design, it reduces plant load and operating energy consumption while maintaining structural strength, achieving economic efficiency.
• Pickling-specific hoist: Equipped with a high-performance electric hoist specifically designed for pickling, possessing excellent corrosion and explosion-proof performance, safe and reliable lifting, and energy-saving and environmentally friendly operation.
• Smooth and precise operation: The trolley traveling mechanism adopts a "three-in-one" drive combined with frequency conversion speed regulation technology to achieve smooth start-stop and precise positioning, effectively reducing load sway.
• Intelligent control system: Integrates an advanced control and frequency conversion system, offering sensitive operation and enabling automated integration to meet the needs of efficient and intelligent material handling.
• Multiple safety protections: Equipped with comprehensive safety devices, including lifting limit switches, overload protection, and an emergency braking system, forming multiple layers of protection to ensure safe and reliable operation.

Application Scenarios

1. Core Galvanizing Process: Specifically designed for galvanizing production lines, it facilitates material transfer between core processes such as pickling, rinsing, and galvanizing, and is capable of handling highly corrosive environments.

2. Steel Pretreatment: Steel pretreatment uses pickling and rust removal to prepare various steel materials for subsequent electroplating and spraying processes.

3. Surface Treatment Workshop: Suitable for surface treatment processes such as phosphating and oxidation, enabling precise workpiece handling between various chemical tanks.

4. Metallurgical Foundry Industry: Used for pickling and cleaning processes of castings and forgings before and after heat treatment; its corrosion-resistant design adapts to high-temperature and high-humidity environments.

5. Environmental Equipment Maintenance: Used in environmental protection sections such as acid mist recovery and wastewater treatment for lifting and maintaining large equipment components, such as pumps, valves, and filter plates.

Especificação

Customized Electric Single-Girder Crane for Pickling

Load and Span: Select the rated lifting capacity and span based on the maximum lifting weight and the span of the plant, with appropriate margins to accommodate future capacity increases.

Operating Environment: In corrosive environments, galvanized lifting wire ropes should be selected. These wire ropes are in direct contact with the materials. For major structural components and mechanical parts, heavy-duty anti-corrosion coatings or stainless steel should be chosen. This helps to effectively resist acid mist corrosion.

Operating Speed ​​and Precision: First, determine your operational efficiency requirements and select appropriate lifting and operating speeds. If high-precision operation is required, prioritize smooth movement and accurate positioning.

Safety Configuration: Ensure the equipment includes necessary safety devices. These include overload limiters, height limiters, travel limiters, and emergency stop buttons. Due to the typically low visibility in pickling areas, we strongly recommend installing a real-time video monitoring system. This system can also integrate fault self-diagnosis and remote status monitoring functions. Using these functions will improve safety and simplify maintenance procedures.

Manufacturer of Electric Single-Girder Cranes for Pickling

Nucleon Crane is a professional manufacturer of electric single-girder cranes for pickling applications, with over 20 years of industry experience. We design and build highly adaptable lifting solutions to operate reliably in special conditions like pickling and corrosive environments.For the high humidity and acid mist environments of pickling workshops, we offer a full range of heavy-duty corrosion-resistant configurations, including galvanized lifting wire ropes, special anti-corrosion coatings, or stainless steel key components. These can also be integrated with explosion-proof and high-temperature adaptability features to ensure long-term stable operation of the equipment in harsh environments.

For selection and technical solutions for electric single-girder cranes specifically designed for pickling environments, contactar-nos immediately for professional customization support.